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Kutembenuza ndi mphero makina ophatikizika

Kutembenuza ndi mphero zophatikizika makina machining Mbali Chithunzi
  • Kutembenuza ndi mphero makina ophatikizika
  • Kutembenuza ndi mphero makina ophatikizika

Kufotokozera Kwachidule:

Ubwino wa kutembenuza ndi mphero pawiri processing:

Ubwino 1: Kudula kwapang'onopang'ono;

Ubwino 2, kudula kosavuta kothamanga;

Ubwino 3, liwiro workpiece ndi otsika;

Ubwino 4, yaing'ono matenthedwe mapindikidwe;

Ubwino 5, kumaliza kamodzi;

Ubwino 6, kuchepetsa kupindika deformatio

 


Tsatanetsatane wa Zamalonda

Zogulitsa Tags

Zofotokozera Zamalonda

Ubwino wazinthu: palibe burr, batch kutsogolo, roughness pamwamba kuposa ISO, kulondola kwambiri

Dzina mankhwala: Kutembenuza ndi mphero gulu Machining mbali

Mankhwala ndondomeko: kutembenuka ndi mphero pawiri

Zakuthupi: 304 ndi 316 zitsulo zosapanga dzimbiri, mkuwa, chitsulo, aluminium, etc.

Zinthu zakuthupi: kukana bwino kwa dzimbiri, kukana kutentha, kutsika kwamphamvu kwa kutentha ndi mphamvu zamakina

Kugwiritsa ntchito mankhwala: zida zachipatala, zida zakuthambo, zida zoyankhulirana, makampani opanga magalimoto, makampani opanga kuwala, magawo olondola a shaft, zida zopangira chakudya, ma drones, ndi zina zambiri.

Kulondola: ± 0.01mm

Nthawi yotsimikizira: masiku 3-5

Kupanga tsiku lililonse: 10000

Njira yolondola: kukonza molingana ndi zojambula zamakasitomala, zida zomwe zikubwera, ndi zina.

Dzina la Brand: Lingjun

Ubwino wa kutembenuza ndi mphero pawiri processing:

Ubwino 1, kudula pakanthawi:

Njira yopota-pota-pota-pota-pota ndi njira yodulira yapakatikati.Kudula kwamtunduwu kwapang'onopang'ono kumapangitsa chidacho kukhala ndi nthawi yoziziritsa, chifukwa mosasamala kanthu za zinthu zomwe zimakonzedwa, kutentha komwe kumafikira chida panthawi yodula kumakhala kotsika.

Phindu 2, kudula kosavuta kothamanga kwambiri:

Poyerekeza ndi ukadaulo wamakono wokhotakhota, ukadaulo uwu wapawiri-spindle-pilling-mphero wophatikizira umakhala wosavuta kuchita mwachangu kwambiri, kotero maubwino onse odula kwambiri amatha kuwoneka pamilling yapawiri-spindle-mphero kuphatikiza processing. , monga Akuti ophatikizana kudula mphamvu ya wapawiri-spindle kutembenuka ndi mphero ndi 30% m'munsi kuposa ya chikhalidwe mkulu kudula, ndi kuchepetsa kudula mphamvu akhoza kuchepetsa mphamvu yozungulira ya workpiece mapindikidwe, amene angakhale opindulitsa processing. za ziwalo zowonda bwino.Ndipo kuonjezera liwiro processing wa mbali woonda-mipanda, ndipo ngati kudula mphamvu ndi yaing'ono, katundu pa chida ndi chida makina ndi ochepa, kotero kuti kulondola kwa wapawiri-spindle kutembenukira-mphero pawiri makina chida. akhoza kutetezedwa bwino.

Ubwino 3, liwiro la workpiece ndilotsika:

Ngati kasinthasintha liwiro workpiece ndi otsika, chinthu sadzakhala opunduka chifukwa centrifugal mphamvu pokonza mbali woonda-mipanda.

Ubwino 4, kapindika kakang'ono ka kutentha:

Pogwiritsa ntchito pawiri-spindle kutembenukira-mphero pawiri, lonse kudula ndondomeko kale insulated, kotero chida ndi tchipisi kuchotsa kwambiri kutentha, ndi kutentha kwa chida adzakhala ndi otsika, ndi mapindikidwe matenthedwe sikuchitika mosavuta.

Ubwino 5, kumaliza kamodzi:

Chida cha makina ophatikizira opindika awiri opindika amalola zida zonse kuti zisinthidwe kuti amalize njira zonse zotopetsa, zokhotakhota, kubowola, ndi mphero munjira imodzi yokhomerera, kuti vuto lochotsa chida cha makina lipewedwe kwambiri.Kufupikitsa kuzungulira kwa workpiece kupanga ndi kukonza, ndi kupewa mavuto chifukwa mobwerezabwereza clamping.

Ubwino 6, kuchepetsa kupindika deformation:

Kugwiritsa ntchito njira yopangira makina amitundu iwiri yopindika-mphero kungachepetse kwambiri kupindika kwa zigawozo, makamaka pokonza mbali zoonda komanso zazitali zomwe sizingathe kuthandizidwa pakati.

3.2.Zofunikira pakulondola kwa dimensional

Pepalali likuwunika zofunikira za kulondola kwazithunzi za zojambulazo, kuti ziwone ngati zingatheke potembenuza ndondomeko, ndikuwunika njira yoyendetsera kulondola kwa dimensional.

Pofufuza izi, kutembenuka kwa magawo ena kumatha kuchitidwa nthawi imodzi, monga kuwerengera kukula kwa kukula, kukula kwathunthu ndi unyolo wamtundu.Pogwiritsira ntchito CNC lathe kutembenuka, kukula kofunikira nthawi zambiri kumatengedwa ngati kuchuluka kwa malire ndi kukula kochepa monga kukula kwa maziko a mapulogalamu.

4.3.Zofunikira za mawonekedwe ndi malo olondola

Maonekedwe ndi kulolerana kwa malo operekedwa pajambula ndi maziko ofunikira kuti atsimikizire kulondola.Pamakina, datum poyikira ndi kuyeza datum ziyenera kutsimikiziridwa molingana ndi zofunikira, ndipo kukonza kwina kwaukadaulo kumatha kuchitidwa molingana ndi zosowa zapadera za CNC lathe, kuti muzitha kuwongolera bwino mawonekedwe ndi malo olondola a lathe.

zisanu mfundo zisanu

Zofunikira pakukhadzula pamwamba

Kukula kwapamtunda ndikofunikira kuti kuwonetsetse kuti kulondola kwapang'ono pang'ono kukhale kolondola, komanso ndi maziko a kusankha koyenera kwa CNC lathe, chida chodulira komanso kutsimikiza kwa magawo odulira.

mfundo zisanu ndi chimodzi

Zofunikira ndi chithandizo cha kutentha

The zinthu ndi kutentha mankhwala zofunika kuperekedwa mu kujambula ndi maziko kusankha kudula zida, CNC lathe zitsanzo ndi kudziwa magawo kudula.

Asanu olamulira ofukula makina Machining Center

Makina asanu a axis five axis of vertical Machining Center ndi chida chomwe chimagwiritsidwa ntchito popanga uinjiniya wamakina.Pambuyo workpiece ndi clamped pa Machining pakati kamodzi, ndi digito ulamuliro dongosolo akhoza kulamulira makina chida basi kusankha ndi kusintha chida malinga ndi njira zosiyanasiyana, ndi basi kusintha liwiro spindle, mlingo chakudya, kayendedwe njira ya chida wachibale ndi workpiece ndi ntchito zina zothandizira, Kuti mutsirize kukonzanso njira zingapo pamagulu angapo a workpiece.Ndipo pali mitundu yosiyanasiyana yosinthira zida kapena ntchito yosankha zida, kuti magwiridwe antchito apangidwe bwino kwambiri.

Malo opangira makina asanu a axis of vertical machining amatanthauza malo opangira makina omwe ma spindle axis amayikidwa molunjika ndi tebulo logwirira ntchito.Ndizoyenera kwambiri pokonza mbale, mbale, nkhungu ndi zigawo zing'onozing'ono zovuta.Makina asanu a axis of vertical Machining amatha kumaliza mphero, kutopetsa, kubowola, kubowola, kugogoda ndi kudula ulusi.Malo opangira ma axis of vertical machining ndi ma axis atatu olumikizana, omwe amatha kuzindikira kulumikizana kwa ma axis atatu.Zina zimatha kulamulidwa ndi nkhwangwa zisanu kapena zisanu ndi chimodzi.Kutalika kwa mzati wa malo opangira makina asanu ozungulira ndi ochepa, ndipo mitundu yosiyanasiyana ya makina amtundu wa bokosi iyenera kuchepetsedwa, zomwe ndizovuta za malo opangira makina asanu ozungulira.Komabe, asanu olamulira ofukula pakati Machining ndi yabwino workpiece clamping ndi udindo;Kuyenda kwa chida chodulira ndikosavuta kuwona, pulogalamu yowongolera ndiyosavuta kuyang'ana ndikuyesa, ndipo mavuto angapezeke munthawi yotseka kapena kusinthidwa;Mkhalidwe woziziritsa ndi wosavuta kukhazikitsa, ndipo madzi odulira amatha kufikira chida ndi makina opangira mwachindunji;Nkhwangwa zitatu zogwirizanitsa zimagwirizana ndi Cartesian coordinate system, kotero kuti kumverera kumakhala kosavuta komanso kogwirizana ndi maonekedwe a zojambulazo.Chips ndi osavuta kuchotsa ndi kugwa, kuti apewe kukanda pamwamba kukonzedwa.Poyerekeza ndi lolingana yopingasa Machining pakati, izo ali ndi ubwino wa kapangidwe yosavuta, yaing'ono pansi m'dera ndi mtengo wotsika.

Zida zazikulu zamakina a CNC

Chipangizo cha CNC ndiye maziko a chida cha makina a CNC.Zipangizo zamakono za CNC zonse zili mu mawonekedwe a CNC (kuwongolera manambala apakompyuta).Chipangizo ichi cha CNC nthawi zambiri chimagwiritsa ntchito ma microprocessors angapo kuti azindikire ntchito yowongolera manambala mu mawonekedwe a mapulogalamu opangidwa, motero amatchedwanso mapulogalamu NC.CNC dongosolo ndi udindo kulamulira dongosolo, amene interpolates njira zoyenda bwino malinga ndi deta athandizira, ndiyeno linanena bungwe mbali zofunika Machining.Chifukwa chake, chipangizo cha NC chimapangidwa makamaka ndi magawo atatu: kulowetsa, kukonza ndi kutulutsa.Ntchito zonsezi zimakonzedwa moyenera ndi pulogalamu yamakompyuta, kuti dongosolo lonse lizitha kugwira ntchito mogwirizana.

1) Chida cholowetsa: lowetsani malangizo a NC ku chipangizo cha NC.Malingana ndi chonyamulira cha mapulogalamu osiyanasiyana, pali zipangizo zosiyanasiyana zolowera.Pali kulowetsa kwa kiyibodi, kulowetsa kwa disk, njira yolumikizirana mwachindunji ya cad/cam system ndi DNC (kuwongolera manambala molunjika) yolumikizidwa ndi makompyuta apamwamba.Pakalipano, machitidwe ambiri akadali ndi mawonekedwe a pepala la tepi yamakina owerengera a photoelectric.

(2) Njira yolowera lamba wamapepala.The pepala tepi photoelectric kuwerenga makina akhoza kuwerenga gawo pulogalamu, mwachindunji kulamulira kayendedwe ka makina makina, kapena kuwerenga zomwe zili mu pepala tepi mu kukumbukira, ndi kulamulira kayendedwe ka chida makina ndi gawo pulogalamu yosungidwa mu kukumbukira.

(3) MDI yolowera pamanja ya data.Wogwira ntchitoyo atha kulowetsamo malangizo a pulogalamu yopangira makina pogwiritsa ntchito kiyibodi pagawo la opareshoni, yomwe ili yoyenera pamapulogalamu amfupi.
Mukusintha chipangizo chowongolera, pulogalamuyo imagwiritsidwa ntchito kulowetsa pulogalamu yoyendetsera ndikusungidwa kukumbukira chipangizo chowongolera.Njira yolowerayi itha kugwiritsidwanso ntchito.Njirayi imagwiritsidwa ntchito popanga mapulogalamu amanja.

Pa chipangizo cha NC chokhala ndi ntchito yokonza pulogalamu, molingana ndi zovuta zomwe zikuwonetsedwa, mindandanda yazakudya imatha kusankhidwa, ndipo pulogalamu yosinthira imatha kupangidwa yokha mwa kulowetsa manambala ofunikira pogwiritsa ntchito njira yolumikizirana ndi makompyuta a anthu.

(1) DNC molunjika manambala olowera njira yolowera imatengedwa.Dongosolo la CNC limalandira magawo otsatirawa kuchokera pakompyuta pokonza magawo a pulogalamu yamakompyuta apamwamba.DNC imagwiritsidwa ntchito kwambiri pankhani ya zovuta zogwirira ntchito zopangidwa ndi ma cad/cam software ndikupanga mwachindunji pulogalamu yagawo.

2) Kukonza zidziwitso: chipangizo cholowera chimatumiza zidziwitso ku CNC unit ndikuzipanga kukhala chidziwitso chozindikirika ndi kompyuta.Pambuyo posungira zidziwitso ndikusunga ndikusintha pang'onopang'ono molingana ndi pulogalamu yowongolera, imatumiza maulamuliro ndi liwiro ku dongosolo la servo ndi gawo lalikulu lowongolera kudzera pagawo lotulutsa.Dongosolo lolowera mu dongosolo la CNC limaphatikizapo: zidziwitso zamagawo (poyambira, pomaliza, mzere wowongoka, arc, ndi zina), liwiro la kukonza ndi zina zowonjezera zamakina (monga kusintha kwa zida, kusintha liwiro, kusintha kozizira, etc.), ndipo cholinga cha kukonza deta ndikumaliza kukonzekera musanayambe ntchito yomasulira.Pulogalamu yokonza deta imaphatikizaponso malipiro a radius ya zida, kuwerengera liwiro ndi ntchito yothandizira.

3) Chida chotulutsa: chipangizocho chimalumikizidwa ndi makina a servo.The linanena bungwe chipangizo amalandira linanena bungwe kugunda kwa gawo masamu malinga ndi lamulo la woyang'anira, ndi kutumiza ku dongosolo servo ulamuliro wa kugwirizana aliyense.Pambuyo pakukulitsa mphamvu, dongosolo la servo limayendetsedwa, kuti liwongolere kayendedwe ka chida cha makina malinga ndi zofunikira.

Kuyambitsa chida chachikulu cha makina a CNC 3

Makina opangira makina ndiye gulu lalikulu la makina a CNC.Zimaphatikizapo bedi, maziko, mzati, mtanda, mpando wotsetsereka, tebulo logwirira ntchito, mutu, makina odyetserako chakudya, chogwiritsira ntchito, chida chosinthira chida ndi mbali zina zamakina.Ndi gawo lamakina lomwe limangomaliza kudula mitundu yonse pa chida cha makina a CNC.Poyerekeza ndi chida chachikhalidwe makina, thupi lalikulu la CNC chida chida ali ndi makhalidwe structural zotsatirazi

1) Makina atsopano a zida zamakina okhala ndi kukhazikika kwakukulu, kukana kwa seismic komanso kusinthika kwakung'ono kwamafuta kumatengedwa.Pofuna kupititsa patsogolo kuuma ndi kutsutsa zivomezi za chida cha makina, kusasunthika kwadongosolo la dongosolo, kusungunuka, ubwino wa zigawo zamagulu ndi ma frequency achilengedwe nthawi zambiri zimasinthidwa, kotero kuti thupi lalikulu la chida cha makina. amatha kutengera zosowa zopitilira ndi zodziwikiratu za chida cha makina a CNC.Chikoka cha matenthedwe matenthedwe pamakina akulu amatha kuchepetsedwa pakuwongolera kapangidwe ka makina a makina, kuchepetsa kutentha, kuwongolera kukwera kwa kutentha komanso kulandira chipukuta misozi.

2) Makina oyendetsa makina a spindle servo drive ndi zida zoyendetsera servo zimagwiritsidwa ntchito kwambiri kufupikitsa zida zamakina a CNC ndikuchepetsa kapangidwe ka makina opangira zida zamakina.

3) Landirani mphamvu zotumizira kwambiri, zolondola kwambiri, palibe chida chopatsira kusiyana ndi magawo osuntha, monga peyala ya nati ya mpira, kalozera wotsetsereka wa pulasitiki, kalozera wozungulira, kalozera wa hydrostatic, ndi zina zambiri.
Chida chothandizira cha chida cha makina a CNC

Chipangizo chothandizira ndichofunikira kuti muwonetsetse kusewera kwathunthu kwa ntchito ya zida zamakina a CNC.Zida zothandizira zodziwika bwino zimaphatikizapo: pneumatic, hydraulic device, chip kuchotsa chipangizo, chipangizo chozizira ndi mafuta, tebulo lozungulira ndi CNC yogawa mutu, chitetezo, kuyatsa ndi zipangizo zina zothandizira.

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